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General specification of production line:
Total power required | 16.0 K.W |
Dimensions(L*W*H) | 7.5 m*1.2m*1.5m |
Overall packing shipment | One 40 ft container |
Working hours per day | 8 hours per day |
Set up time | 20min |
Line direction | Left to right while facing operator panel |
Machine frame | H-BEAM frame |
Variable line speed | 25mtr./min.(Not including cutting) |
Material loading system | Manual |
Accuracy level | Profile dimension +/- 0.5 mm |
Cut length: +/-1.5-2.0 mm |
Consist of production line:
A: Powered Decoiler |
B: Feeding Applicator |
C: Roll Forming machine |
D: Hydraulic Punching |
E: Hydraulic Cutting |
F: Output Table |
Detailed specifications of each part:
A.Passive decoiler
Max. width of coil can be loaded | 300mm |
Mandrel face length | 500mm |
Max. weight of coil can be loaded | 3 tons |
Iner-diameter | 480-530 mm |
Max.Out diameter | 1400mm |
Material of shaft | GCr 45 steel |
Diameter of shaft | 85 mm |
Power | 3.0 KW |
B.Feeding applicator
Length accuracy in close loop system | +/- 0.5 mm |
Surface rust-proof treatment | decorative chromed or black coating |
Feeding panel to the guide roller | Adjustable by right and left |
Feeding roller | Diameter is 55mm |
Material | #45 steel, hard chormed.HRC48-52 |
C.Roll forming part
No. of Work Station | 14 sets – row 1 (steel stud) 14 sets – row 2 (steel track) |
Max. Roll shafts Dia | 64 mm — row 1 64 mm --- row 2 |
Required Motor Capacity | 7.5 K.W |
Max. Line Speed | 25mtr./min(Not including cutting) |
Roller material | GCr15 steel ,hard chromed |
Transmission | Chain driving |
Bearing | HRB |
Cages | Use the strong steel nets |
Leveling screws on base | With thick metal plates |
D.Hydraulic punching
Hydraulic pressure | 20Mpa |
Hydraulic power | 5.5K.W |
Cutting material | Cr12,quenched 58-62 |
Cutting system | Hydraulic Die cutting |
E.Hydraulic cutting
Hydraulic pressure | 20Mpa |
Hydraulic power | 5.5K.W |
Cutting material | Cr12,quenched 58-62 |
Cutting system | Hydraulic Die cutting |
F.Output table
Specification(L*H) | 3000mm*800mm |
Tube welded with rollers. | 1 output table |
Stacking length | According to your demands |
General specification of production line:
Total power required | 16.0 K.W |
Dimensions(L*W*H) | 7.5 m*1.2m*1.5m |
Overall packing shipment | One 40 ft container |
Working hours per day | 8 hours per day |
Set up time | 20min |
Line direction | Left to right while facing operator panel |
Machine frame | H-BEAM frame |
Variable line speed | 25mtr./min.(Not including cutting) |
Material loading system | Manual |
Accuracy level | Profile dimension +/- 0.5 mm |
Cut length: +/-1.5-2.0 mm |
Consist of production line:
A: Powered Decoiler |
B: Feeding Applicator |
C: Roll Forming machine |
D: Hydraulic Punching |
E: Hydraulic Cutting |
F: Output Table |
Detailed specifications of each part:
A.Passive decoiler
Max. width of coil can be loaded | 300mm |
Mandrel face length | 500mm |
Max. weight of coil can be loaded | 3 tons |
Iner-diameter | 480-530 mm |
Max.Out diameter | 1400mm |
Material of shaft | GCr 45 steel |
Diameter of shaft | 85 mm |
Power | 3.0 KW |
B.Feeding applicator
Length accuracy in close loop system | +/- 0.5 mm |
Surface rust-proof treatment | decorative chromed or black coating |
Feeding panel to the guide roller | Adjustable by right and left |
Feeding roller | Diameter is 55mm |
Material | #45 steel, hard chormed.HRC48-52 |
C.Roll forming part
No. of Work Station | 14 sets – row 1 (steel stud) 14 sets – row 2 (steel track) |
Max. Roll shafts Dia | 64 mm — row 1 64 mm --- row 2 |
Required Motor Capacity | 7.5 K.W |
Max. Line Speed | 25mtr./min(Not including cutting) |
Roller material | GCr15 steel ,hard chromed |
Transmission | Chain driving |
Bearing | HRB |
Cages | Use the strong steel nets |
Leveling screws on base | With thick metal plates |
D.Hydraulic punching
Hydraulic pressure | 20Mpa |
Hydraulic power | 5.5K.W |
Cutting material | Cr12,quenched 58-62 |
Cutting system | Hydraulic Die cutting |
E.Hydraulic cutting
Hydraulic pressure | 20Mpa |
Hydraulic power | 5.5K.W |
Cutting material | Cr12,quenched 58-62 |
Cutting system | Hydraulic Die cutting |
F.Output table
Specification(L*H) | 3000mm*800mm |
Tube welded with rollers. | 1 output table |
Stacking length | According to your demands |