Mike Visited Our Company For Testing Decorative Panel Roll Forming Machine

Mr. Mike from Taiwan came to Jiangsu YuanDing Science and Techonology Co.,Ltd to test 3 sets of decorative panel roll forming machine on January 3rd,2019. The client we met at NO.121 Canton Fair, after several months we communicated with each other, client Mike ordered machine from us, this is our second cooperation, he was very satisfied with our factory and machine quality, his quality requirement was very strictly as he also plan to establish the factory in Australia, he will open his Australian market then ordered machine from us again. Now we have third time cooperation with him, still have 3 sets of machines ordered. Decorative panel roll forming machine and roof panel roll forming machine

Cross-Sectional Tolerances

The customer, the product developer, and the rolldesigner must agree with the interpretation of sizes and tolerances specified inside the draw-ings before roll style commences. Product tolerances will certainly affect the roll design, the amount of passes, and thus the tooling costs. The tighter the tolerances, the more passes (and better equipment and tooling) are required.

As a general rule, the stronger the product tolerances, the greater the quantity of passes. The infinite number of cross-sections and tolerance mixtures make it impossible to place an exact numerical value around the increased number of passes needed, but experienced roll designers have a “feel” showing how many extra passes will probably be required to achieve the requiredtolerances. These additional passes regularly include the duplication of the previous pass, incorrectly called the “ironing” pass.

Deviation coming from Straightness and Flatness Tolerances

Camber, bow, twist, cross-bow, herringbone effects, edge, orcenter waviness could be caused by the nature of roll developing (straining some parts of the section beyond the produce limit), as well as imperfections in material, equipment and set up. Tooling has great impact on residual stresses, which usually create deviation from straightness and flatness. Good move design eliminates or reduces them; bad design produces or exaggerates these complications.

Tolerance on Hole and Notch Locations

The spin designer must dictate the sequence of operations in the event that holes, notches, embossments, or perhaps other changes to the remove surface are specified. During forming, certain parts of the item are under tension, while some are compressed. The difference between overall length of the part after and before roll forming is affected by the roll design. In some instances, the designer can proceed with prepunching the product, using the last or estimated dimensions. Nevertheless , in most cases, especially with multipunch passes away, it is recommended that the rolls must be tested first with “experimental”to-pass roll diameter can extend the length of product in contrast to the length of strip before creating. If the ratio of the total area of the bent elements towards the total area of straight components is high, and the section is formed with an adequate quantity of passes, then the length of the completed product will be equal to the starting strip length, and a few rare cases, size reduction have been reported.

The space reduction in these cross-sections may possibly be explained with a large Poisson’s ratio(or plastic material: strain ratio) of the fairly thick material. If the Poisson’s ratio is high, then your ratio of length decrease (in the direction of rolling) is relatively high for the thickness reduction at the flex lines.